St Marys Plant Wins Energy Award

St Marys Plant

St Marys Cement’s Energy Management Conservation Committee (E=MC2) team, Bowmanville Plant’s internal management and conservation committee pose in front of the Bowmanville cement plant with the Gold Award Certification in Energy Excellence.

Community leaders and St Marys Cement Inc. executives were on hand May 29 to celebrate St Marys Cement’s Bowmanville Plant receiving the Gold Award Certification in Energy Excellence.

Certification in Energy Excellence is a program which tests an organization’s energy management pro-cesses and performance. More than 160 energy management criteria, based on world-class best practices, are assessed. The program is independently moderated and validated by the United Kingdom’s National Energy Foundation.

St Marys is being recognized for its energy conservation performance and its success at integrating energy management in all aspects of its operations. To date, the Bowmanville Plant’s approach to energy management has added $10 million to its bottom line. The plant is again on pace this year to reduce its energy bill by $1 million. These savings are achieved through an integrated and carefully balanced approach of smart energy buying, matching energy-intensive plant operations with off-peak rates, common sense energy conservation practices and other plant-based energy initiatives. 

John Pooley, chief assessor for the Certification in Energy Excellence, presented St Marys Cement – Bowmanville Plant with the award. Pooley noted, “The Bowmanville facility is one of the largest cement plants in North America with a rated capacity of over 1.8 million metric tons of product. As we all know, cement plants consume significant amounts of energy, but few other industrial operations in the world have come close to achieving the same level of integration in energy savings.”

Marty Fallon, CEO of St Marys Cement, stated, “St Marys is extremely proud of the effort, ingenuity and technical expertise deployed by the men and women working here to achieve the direct savings and establish systems to keep our energy purchase prices as low as possible. The energy reductions at this plant are getting more and more attention as a benchmark in sustainability criteria for the entire sector. In fact, next year this plant will be the featured site visit during the 2015 North American Cement Industry Conference.”

“This award would not be possible without the efforts of the Bowmanville Plant staff, their dedication and commitment has made this a shared success,” noted Celso Martini, VP of cement operations.  “It is also important to recognize the positive roles of the Ontario Power Authority (OPA) and the Independent Electrical System Operator (IESO). An important early step was to engage 360 Energy of Ancaster, Ontario, to help us become the first industrial operation of any type in North America to achieve ISO 50001 certification.”

St Marys Cement – Bowmanville Plant Manager Fabio Garcia concluded by saying, “Let me repeat, without cooperation and buy-in from the entire St Marys team this could not be accomplished. I want to especially commend the energy management and conservation committee, that we call E=MC2. With representatives from Finance, HR, Environment, Quality Control, Maintenance, Mining and Production departments, the committee identified and acted upon over 100 separate energy efficiency initiatives. The magic of the E=MC2 approach was many of the energy savings required little capital expenditure or were done at no cost.”

Since the committee’s inception, the Bowmanville Plant has reduced energy usage by a total of 171,429 MW, which is sufficient to provide power to 3,819 homes. This energy savings lowered CO2 emissions by 31,886 tonnes, equivalent to the removal of 9,135 cars from the roads.



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